Description
Why Upgrade to a Custom Air-Deck?
A failing or poorly fitted air-deck causes:
- Flex under load
- Uneven weight distribution
- Reduced tracking performance
- Safety concerns for passengers
- Premature tube stress
A properly engineered custom inflatable boat air deck replacement restores structure and transforms performance.
You’ll notice:
☑ More stable casting platform
☑ Improved planing performance
☑ Reduced flex in chop
☑ Better load distribution
☑ Increased resale value
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Precision Built for Your Hull
Each deck is manufactured to your:
- Exact internal length
- Beam width
- Transom angle
- Deadrise profile
- Intended load capacity
- We do not ship generic floors.
We build:
- Drop stitch air deck Australia compliant materials
- Valmex Tough Grip options
- Reinforced PVC or TPU builds
- Offshore-ready seam welding
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Premium Drop Stitch Construction
Our rigid air floors use:
- Multi-layer heat welded seams
- High-tensile drop stitch core
- UV resistant marine coatings
- Integrated inflation valves
- Non-skid anti-slip top layer
This creates a rigid air floor for inflatable boat performance without adding excessive weight.
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Built for Australian Conditions
These decks are engineered for:
- High UV exposure
- Saltwater & brackish environments
- Beach launches
- Commercial & rescue use
- Fishing & heavy load applications
Every deck is covered by a 3-Year Manufacturer Warranty.
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Applications
☑ Inflatable boat air deck replacement
☑ Damaged air-deck repair alternative
☑ Fishing casting platforms
☑ Rescue & utility inflatables
☑ Recreational tenders
☑ Non-skid upgrade conversions
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Materials Available
Choose from:
- Reinforced PVC
- TPU coated fabrics
- Valmex Tough Grip
- Anti-skid marine drop stitch
Not sure what you need?
We’ll recommend the correct build based on your use case.
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How to Order
- Send internal floor measurements
- Confirm boat model & use
- Choose material preference
- Receive CAD layout approval
- Production begins
Production time: ~21 business days
Delivery: ~4 – 6 weeks Australia
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Shipping & Warranty
☑ Free Australia-wide shipping
☑ GST included
☑ 3-Year Manufacturer Warranty
☑ Built to order
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Frequently Asked Questions
Can you replace a damaged inflatable boat air deck?
Yes. We custom build replacement air decks to match your boat’s internal dimensions precisely.
Is this better than a soft inflatable floor?
Yes. Drop stitch air decks provide significantly greater rigidity and stability under load.
What pressure do your air decks inflate to?
Most decks operate between 8–10 PSI depending on design and application.
Do you build for non-Aerowave boats?
Yes. We manufacture custom air-decks for most inflatable brands provided accurate measurements are supplied.









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