When it comes to choosing an inflatable boat, one of the most important decisions you’ll make is selecting the right material. At Easy Inflatables, we offer two of the most trusted options on the market: Hypalon and German Mehler 1.2mm PVC. Both materials are high-performance, durable, and engineered for marine environments—but they each bring their own strengths to the water.
In this article, we’ll compare Hypalon vs PVC, diving into what makes these materials stand out, and how to choose the best option based on your needs.
Hypalon is a synthetic rubber developed by DuPont that is known for its exceptional resistance to chemicals, UV rays, and extreme temperatures. Though it’s now technically known as CSM (chlorosulfonated polyethylene rubber) since DuPont discontinued the Hypalon name, the marine industry still widely refers to it by its original name.
Hypalon is known for lasting 15–20 years or more. It’s resistant to UV degradation, chemical exposure, and abrasion—making it ideal for harsh marine conditions. For frequent or professional use, Hypalon inflatable boats offer long-term reliability.
If you spend a lot of time in the sun, Hypalon durability truly shines. It can withstand direct UV exposure and high temperatures without cracking, fading, or weakening. That’s why many rescue and military boats use Hypalon.
Hypalon resists oil, fuel, saltwater, and a variety of cleaning products. This makes maintenance easier and enhances the boat’s lifespan in industrial or high-use environments.
Although Hypalon requires a two-part adhesive, the repairs are permanent and reliable. Even in extreme conditions, patches adhere firmly.
With its matte finish and rugged texture, marine-grade Hypalon gives boats a more professional and high-end appearance.
German Mehler PVC refers to high-quality, multi-layer PVC fabric manufactured by Mehler Texnologies, a trusted German company. The 1.2mm thickness offers excellent resistance to punctures, stretching, and abrasion.
This material is widely used for commercial and recreational PVC inflatable boats because of its excellent performance at a more affordable price point.
PVC inflatable boats are generally less expensive than Hypalon models, making them perfect for casual boaters or first-time buyers. But don’t be fooled—Mehler PVC is one of the most trusted and long-lasting PVC options on the market.
German Mehler 1.2mm PVC is lighter than Hypalon, making the boats easier to handle, pack, and transport. If portability is important to you, this is a big advantage.
Unlike Hypalon, which must be glued, PVC seams can be heat welded, creating an airtight and watertight bond. This can result in lower maintenance and fewer leak risks over time.
Thanks to the 1.2mm thickness and multi-layer construction, Mehler PVC offers excellent protection from sharp objects, rough beaches, and debris.
PVC boats usually have a glossy finish, giving them a clean, modern look. They’re also easier to clean after each trip.
To help make the decision easier, here’s a quick PVC vs Hypalon comparison across key features:
| Feature | Hypalon | German Mehler 1.2mm PVC |
|---|---|---|
| Lifespan | 15–20+ years | 5–10 years |
| UV Resistance | Excellent | Moderate |
| Chemical Resistance | Excellent | Good |
| Heat Resistance | Excellent | Moderate |
| Weight | Heavier | Lighter |
| Cost | Higher | More affordable |
| Repair Process | Two-part glue | One-part glue or heat weld |
| Appearance | Matte, textured | Glossy, smooth |
| Portability | Moderate | Excellent |
| Suitability | Professional, frequent use | Recreational, light use |
At Easy Inflatables, we pride ourselves on offering top-tier inflatable boats built from both Hypalon and German Mehler 1.2mm PVC. Whether you’re heading out for a fishing trip, exploring coastal waters, or looking for a durable tender for your yacht, we’ve got you covered.
Our commitment to quality means every boat is constructed with premium fabric, expert engineering, and a focus on real-world performance. We only use materials we trust—materials that meet the needs of Australian adventurers and boating enthusiasts.
Choosing between Hypalon and PVC comes down to how you plan to use your inflatable boat. If you’re looking for long-term durability, superior weather resistance, and professional-grade performance, Hypalon is the clear winner. But if you’re after a lightweight, budget-friendly solution that still performs well, especially for recreational use, German Mehler 1.2mm PVC is an excellent choice.
No matter which material you choose, Easy Inflatables ensures you get a product that’s reliable, safe, and ready for adventure.
Explore our full range of Hypalon inflatable boats and German Mehler 1.2mm PVC boats at Easy Inflatables. Whether you’re a weekend explorer or a seasoned boater, you’ll find the perfect match built for performance and reliability on the water.
Experience the ultimate freedom on the water with our top-quality inflatable boats and accessories. Easy Inflatables is your trusted partner, providing everything you need for a safe and unforgettable adventure.
At Easy Inflatables, we believe in empowering adventurers with high-quality inflatable solutions. Our commitment to durability and performance ensures that every product enhances your outdoor experiences.
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